WAREHOUSE

In our offer You can find crank presses fot hot forging manufactured by Yadon. Force from 800 to 6300 tons.

Friction Stir Welding is one of the friction welding methods where full solid penetration occurs. It is mainly used today to weld aluminum without reaching the melting point. FPT’s range of Friction Stir Welding machines is designed to meet our customers’ specific machining needs, offering the highest levels of reliability and productivity.

FPT’s range of high-precision horizontal milling machines is designed to meet the specific needs of our customers in the field of cavity machining, offering the highest levels of reliability and productivity. FPT horizontal milling machines are used in the railroad, aerospace, automotive, defense, shipbuilding, construction, power generation, oil and gas, general mechanics and mold and die manufacturing industries, among others.

The range of high-precision vertical milling machines is designed to meet our customers’ specific machining needs, offering the highest levels of reliability and productivity. FPT’s vertical milling machines are used in the automotive, shipbuilding, railroad, defense, aerospace, power generation, construction, oil and gas, die and mold making, and general mechanics industries, among others.

Turning is a machining process achieved on machine tools called lathes. FPT Industrie’s range of turning centers is designed to meet our customers’ specific machining needs, offering the highest levels of reliability and productivity.

The range of high-precision T-type boring and milling machines is designed to meet our customers’ specific machining needs, offering the highest levels of reliability and productivity. T-type boring and milling machines manufactured by FPT are used in die and mold making, general mechanics, oil and gas, armaments, aerospace, automotive, shipbuilding, construction, power generation and railroads, among others.

FPT’s range of high-precision boring machines is designed to meet our customers’ specific machining needs, offering the highest levels of reliability and productivity. FPT boring machines are used in power generation, general mechanics, aerospace, railroad, construction, shipbuilding, defense, and oil and gas industries.

After many years of experience in horizontal lines for the production of small and medium-sized tanks, IMCAR has designed and implemented an innovative technology for the production of medium and large tanks, vertical plants that can be used in a wide range of industrial applications, from oil, pharmaceuticals and chemicals, wine and beverages, to gases and liquids. This technology is a turnkey solution designed to achieve a high level of production quality. Vertical installations allow tanks to be produced effectively and efficiently, without the familiar “barrel effect,” and operations of bending, cutting, welding, surface cleaning and coating joining can be performed by just two or three operators. In addition, working vertically avoids some of the safety hazards found in traditional horizontal production; operators always work on the ground, as the forming and assembly processes take place from top to bottom, lifting already finished silos and adding other shells underneath until the tank body is complete.

The vertical system machines allow the production of tanks with diameters ranging from 1.5 to 20 meters, expandable to 30 meters. The tanks are produced without contamination, an excellent feature for the food and chemical industries.

IMCAR offers an unparalleled selection of sheet metal bending machines suitable for thin or thick sheets, in fact, there is a wide range of machines from asymmetrical three-roll retractors or Hi-Tech models that enable the bending process with excellent pre-bending and guarantee excellent precision, repeatability of the finished product and very fast cycle times, up to three-roll, traditional machines and variable geometries, as well as 4-roll machines versatile, accurate and easy to use with the benefit of providing high productivity.

IMCAR’s flanging machines are fully hydraulic and allow the formation of corner radius, thus producing flat bottoms, pre-formed convex bottoms on the press, and conical bottoms.

Technical data:

– Nominal force: 350 tons
– Slide stroke (fixed): 400 mm
– Speed: 10-25 rpm
– Table dimensions: 2700 x 1350 mm
– Distance table-slide: 910 mm
– Slide adjustment: 150 mm
– 2 connecting rods
– Voltage: 400 V
– Weight: około 60 tons
– Year of manufacturing: 1980

Warranty: 6 months

Technical data:

– Nominal force: 50 tons
– Slide stroke: 7-80 mm
– Speed: 75-300 rpm
– Table dimension: 500 x 500 mm
– Passage between columns: 400 mm
– Slide adjustment: 50 mm
– Weight: 8500 kg
– Year of manufacturing: 1983
– New touchscreen control panel and PILZ safety controller
– New lubrication pump and hydraulic safety device
– Press equipped with mechanical feeder with clamps- ELMEA PM132 (year of manufacturing 2004)

Warranty: 6 months

Technical data:

– Nominal force: 120 tons
– Slide stroke: 10-140 mm
– Speed min/nom/max: 28/60/84 rpm
– Table dimensions: 1020 x 660 mm
– Slide dimensions: 660 x 470 mm
– Slide adjustment: 100 mm
– Installed power: 16 kW
– Weight: 7700 kg
– Year of manufacturing: 2005

Warranty: 6 months

The ITALO laser pipe cutting system is designed to combine the precision and quality of fiber laser cutting with the versatility of a compact system at a competitive price.

It is ideal for companies that need to process pipes in small batches with ease.

Starting from a basic configuration with manual loading and a 1 kW laser source, the ITALO can also be configured with automatic beam loading, automatic chain loading, automatic unloading and a 3 kW laser source.

It is possible to produce holes, grooves, and cross sections on rounded/rectangular/square pipes up to a maximum diameter of 200 mm.

ITALO machines are equipped with VIRTUO software, an easy-to-use operating system with import of 3D master assemblies.

Technical data:

– Max. strip width: 300 mm
– Max. strip thickness: 4 mm
– 2 input rollers: Ø 60 mm
– 2 feeding rollers: Ø 80 mm
– 7 straightening rollers: Ø 80 mm
– Motor power: 3 kW
– Year of manufacturing: 2001
– Ready for delivery

Warranty: 6 months

RIVALE laser cutting machines are designed to provide high productivity, precision and reliability. This model has a very good value for money and is the ideal machine for those who are entering the world of lasers for the first time, always maintaining the guarantee of an Italian quality product at a competitive price.

The RIVALE features excellent performance, with an acceleration of 1G and a top speed of 140 m/min. It is particularly suitable for cutting a variety of materials, including the most reflective, and has the ability to cut carbon steel up to 25 mm thick with a laser source power of up to 6 kW.

The R1600S CNC trimming beading machine allows you to perform all operations related to the production of traffic signs made of steel or aluminum, of any shape. Starting from a flat sheet of metal, ending with a finished traffic sign, with a vertical profile and horizontal flange. Such innovative technology makes it possible, with a single machine, to perform all operations that were previously performed with several different machines.

Technical data:

– Maximum force: 200 tons
– Bending length: 3200 mm
– Distance between frames: 2550 mm
– Throat depth: 500 mm
– Maximum table distance from the slide: 600 mm
– Adjustable stroke of slide: 400 mm
– Approach speed: 200 mm/s
– Working speed: 10 mm/s
– Return speed: 170 mm/s
– Machine weight: 18000 kg
– CNC controller ESA 875 NEW
– 8 axes Y1-Y2-X1-X2-R1-R2-Z1-Z2
– DCS Plus: automatic dynamic crowning system
– Year of manufacturing: 2008

Warranty: 6 months

Technical data:

– Maximum force: 600 tons
– Bending length: 6200 mm
– Distance between frames: 5550 mm
– Throat depth: 500 mm
– Maximum table distance from slide: 500 mm
– Adjustable stroke of slide: 300 mm
– Approach speed: 80 mm/s
– Working speed: 8 mm/s
– Return speed: 70 mm/s
– Machine weight: 62300 kg
– CNC ESA TALENTO 19″ controller
– 7 axes Y1-Y2-X-R-Z1-Z2-X5
– DCS Plus: automatic dynamic crowning system
– WES inverter
– Year of manufacturing: 2014

Warranty: 6 months

Technical data:

– Cutting length: 3050 mm
– Distance between frames: 3150 mm
– Throat depth: 500 mm
– Cutting capacity for R= 48 kg/mm2 nom./max/: 8/10 mm
– NC controller model ESA TRIA 250
– Adjustable angle gauge 1500 mm
– 3 axes
– Machine weight: 9500 kg
– Year of manufacturing: 2018

Warranty: 6 months

Technical data:

– Welding thickness range for stainless and galvanized steel: 0.4 – 1 mm
– Pipe diameters: 80 – 850 mm
– Max. welding length: 1000 mm
– Single-phase transformer 80 kVA DC
– Copper wire feeding system (ø 2 mm) for welding galvanized sheet metal
– “Z” guide
– Year of manufacturing: 2023
– Ready for delivery

Warranty: 12 months

Technical data:

– Medium frequency power pack
– Copper work table with a thickness of 10 mm, acting as the lower electrode. Dimensions 1200 x 2400 mm
– Inverter
– Vertical welding head
– Welding head cylinder stroke: 1200 x 2330 mm
– Robust construction
– 10 spare electrodes
– Year of manufacturing: 2023
– Ready for delivery

Warranty: 12 months

Buffoli transfer machines for machining bar workpieces are an excellent alternative to multi-spindle lathes while being much more efficient. They come standard with a table with a horizontal axis of rotation for easy loading directly from an automatic magazine capable of taking bars up to 6 meters in length for larger diameters, and a decoiler and straightener for smaller ones. Depending on the configuration of the machine’s spindles, we can machine aluminum bars, brass bars, brass bars made of lead-free alloys, steel bars and stainless steel bars. It is also possible to machine profiles of special shapes, depending on customer expectations.

Buffoli Transfer has proven solutions for cavity machining of forgings and castings. Depending on the number of spindles needed, it is possible to make a version with a vertical or horizontal table rotation axis. By using different sizes of operating units, it is possible to machine materials such as aluminum, brass, lead-free brass, cast iron, steel and stainless steel.

The electronic cam is a BTC Maszyny Stolarczyk product designed for both new and used machines. Our proprietary system controls peripheral devices and tool safety sensors. It allows the task of feeding and releasing material angle, counts tacts and gives the possibility to program 10 inputs and 10 outputs of tool controllers. The BTC cam can be installed on presses of all manufacturers regardless of their year of manufacture, thus improving the performance of old machines and equalizing their production capabilities with modern presses.

We are the sole distributor of OMPI clutches, brakes, gears and rotary unions in Poland.

OMPI was founded in 1976, initially under the name Officina Meccanica Pinzoni, in a small warehouse in the northern suburbs of Milan.

OMPI is a family-owned company that, to meet continued growth and the expansion of new markets around the world, has expanded by increasing the number and quality of its equipment. It now has more than 250 employees and production facilities in Italy, Turkey and China.

The OMPI Group develops, manufactures and certifies devices for coupling, torque control, and mechanical power.

Semi-automatic circular shears are used to cut disks and flat rings from square or octagonal sheet metal. We offer both traditional machines and their special modifications, which have a turret with a processing tailstock, enabling the cutting of disks or rings of large diameters, provided they have a central hole, allowing it to be centered on the tailstock.

TIMAC’s automatic TZZ-type disc cutting circular shears makes it possible to make zig-zag cuts from a coil of sheet metal, without adding fixed blades, Thanks to the rotating upper and lower blades, it is possible to create any disc diameter. This patented system guarantees the highest cutting quality. Using the blades, they cut disks from sheet metal, starting from the coil, either in a single row in the belt feed direction or in several rows in the cross direction, thus optimizing disk placement to minimize waste. They have programmable NC functions and movements driven by brushless motors. They allow connection to a belt feed unit and scrap shears. Hourly production reaches 550 disks/hour; material savings of up to 7-9%. Maximum cutting thickness: 4 mm for steel R = 400 N / mm2. The entire lower blade has the same diameter of the disc to be produced.

Lines with a fully automated processing cycle, from the loading of square metal sheets to the unloading of the cut disc with automatic waste discharge. The core of the line consists of automatic disc cutters. The production capacity of the line ranges from 140 to 280 disks per hour. Diameters: 200 to 2200 mm; thickness: 3 to 10 mm. PLC controls all processing steps. Adjustment of disk diameter (cutting head): automatic, using digital settings and readouts, with the ability to store multiple sizes. Hydraulic blade rotation and hydraulic lowering of the upper blade. Work table equipped with pneumatic centering system. Stationary machine tool tailstock with hydraulic workpiece clamping system. The line also includes sheet storage, disk unloading platform, electrical cabinet with PLC, hydraulic unit, and safety guards in accordance with EU standards.

Machines mass-produced and customized according to specific customer requirements for the following operations:

• Trimming
• Internal/external narrowing
• Internal/external ribbing
• Internal/external folding
• Internal/external flanging-
• Threading

On round and polygonal stamped parts or rolled cylinders.

Machine designed and built to meet high production requirements and integrated into a fully automated production line. It is particularly suitable for trimming and beading operations on stamped parts.

The W-FIBER is a machine that WARCOM has designed with the new Fiber laser technology, thus offering technology with very good performance characteristics such as high precision and cutting speed, while maintaining low operating and service costs. The advanced technology makes it possible to achieve high machine productivity by achieving high cutting speeds and high acceleration. What distinguishes W-FIBER laser cutting machines is high accuracy and reliability.

High-performance lines and high flexibility for coils up to 45 tons and working speeds up to 400 m/min, suitable for steel mills, service centers, the automotive sector and many others.Compact, simpler and highly flexible lines where less capacity is required. Stam slitting lines are suitable for processing materials with widths up to 2,100 mm and thicknesses from 0.2 to 16 mm, and are distinguished by the precision and quality of the finished product.

High-performance lines with high flexibility for coils up to 45 tons and operating speeds up to 120 m/min, suitable for steel mills, service centers, automotive sector.

Compact and simpler lines, highly flexible where lower capacity is required.

The lines are suitable for processing sheet metal up to 2200 mm wide and 0.2 to 25 mm thick.

All sheet cutting lines are equipped with software developed by Stam’s technical department. They can be customized and combined with customer management programs and enable remote assistance.

Rollforming lines for the automotive, construction, white goods, energy, infrastructure, and logistics industries.
STAM’s profiling products include a wide range of machines that can meet all the requirements of the rollrapoforming sector.
STAM profiling lines are fast, precise and flexible. They make it possible to produce profiles for all industrial sectors, starting with coils from 0.3 to 16 millimeters thick.

SERVOPRESSE manufactures traditional feeder lines consisting of a decoiler and straightener for use with an independent feeder, compact lines consisting of integrated decoilers and straighteners, and special lines capable of satisfying the most sophisticated work requirements, such as zig-zag feeder lines, bar feeders, complete cutting lines, microperforating and coil extrusion lines, and automatic multi-disc coil cutting lines.

Decoilers are devices located at the beginning of the feeding line. They provide safe storage and unwinding of the steel strip, which then goes to the feeder. HERRBLITZ SC-series decoilers are available in motorized and unmotorized versions, in single or double construction.

Pneumatic feeders are a cheap and proven alternative to roller feeders. We offer strip feeders up to 8 mm thick and up to 610 mm wide, as well as profile and wire feeders.

Considering the complex design of the tool, you should not save money when choosing a feeder. In fact, productivity rates, and the quality of your products and the amount of material loss will depend on it.

The task of the straighteners is to eliminate curvature (sickle-shaped) of the rolled material and to ensure sufficient stabilization of the strip. Herrblitz strip straightening machines can work with presses or cutting lines. Depending on the customer’s needs, we offer single machines or machines integrated into feeding lines.

For most customers, machine models with 60- or 80-millimeter diameter rollers will suffice, but we also supply versions with 25-, 40- or 100-millimeter rollers.

Herrblitz RMA straighteners-feeders are devices that can be used wherever space is tight. Thanks to their compact design, they fit where classic lines cannot fit, offering equally high precision work.

HERRBLITZ roll (roller) feeders allow fast, cyclic and extremely precise feeding of steel strips. They are usually mounted directly to the press. They have a very strong and rigid steel construction.

The feeder rollers are made of hardened and chromium-plated steel with diameters from 50 mm or 150 mm for thick strips. The release of material for pilot operation is achieved by pneumatic cylinders.

We offer hydraulic and pneumatic wire cutters and hydraulic and pneumatic strip guillotines.

The performance of the cutters has been calculated for use on a metal sheet with a resistance of 35kg/mm2 and blades with a small angle of inclination, for high quality cutting. Upon request, we are able to supply models for larger strip widths and higher cutting force.

In our offer you will find roller, felt or brush and spray lubrication systems made by Millutensil. This company also manufactures dispensing systems as well as pressure and electronic supply systems.

Belt conveyors are used to evacuate waste or finished products from presses. We offer both flat and tilting conveyors with rubber and steel belts.

Automatic or semi-automatic lines for the production of pots, lids, gas cylinders, water heaters, parts for household appliances, automotive parts, etc. The company’s experience qualified in building deforming machines and competence recognized successfully around the world, the agreement and cooperation together with die manufacturers and leading companies in the sector, as well as the majority acquisition of a special machine manufacturing company, have allowed OMERA to achieve this enviable technological expertise. Today, this enables the company to create automated production lines that are efficient, reliable, technologically advanced and highly productive. Perfect integration of customer requirements with the level of technology offered.

The composite hydraulic press series is designed for applications where structural rigidity and production flexibility are specifically required. Machines with several top and bottom actions or special solutions make it possible to achieve complex shapes and large dimensions in many different industries.

Monolithic hydraulic presses are characterized by high rigidity and durability. Thanks to an efficient quality management system and the fact that we use only brand-name components and top-quality materials, they stand out for their precision, durability and unsurpassed service life. Machines can be supplied complete with dies and automatic feeding systems.

C-frame hydraulic presses are used both as individual units and as part of a line – for example, in trimming and beading machines – with manual, automatic or transfer feeding.

OMERA mechanical straight side presses – robust, reliable and precise. Our machines are used for the punching process, with progressive dies or transfer dies, and can be connected to production lines. We are distinguished by flexibility, continuous technological improvement and customized solutions. A well-equipped production department, unique solutions, constant monitoring of all stages of assembly and components from top brands are what make OMERA presses guarantee precision and durability, giving them a leading position in the market. The immediate benefits will also allow the end user to reduce die wear and increase production efficiency. OMERA’s wide range of mechanical straight side presses covers all tonnages and customers’ specific requirements.

C-frame mechanical presses manufactured by OMERA are well known for their rigidity and reliability. They are machined on state-of-the-art machine tools and assembled in series. This optimizes not only the production process but also quality control, resulting in a highly reliable product.

Standard butt welding machines manufactured by CEMSA are versatile and easy to use. These types of machines can work with square or round profiles up to 200mm2.
When the workpieces to be welded become larger and quality requirements need to meet special standards, CEMSA supplies models from the STI family, which are high-capacity flash/butt welders suitable for welding workpieces as large as 6,000mm2. These welders are available in single-phase or three-phase configurations with an inverter, and are equipped with a hydraulic oil station capable of generating the pressure required for the process. STI-type welders can be equipped with a standard simple control or with a more sophisticated control package called EVO.

CEMSA manufactures both types of in-line welding machines: transverse or circumferential (MRT series) and longitudinal (MRL series), without or with copper wire (seam welding). These machines can also be equipped with various types of drive units (single-phase AC, medium frequency 1-7kHz, AC inverter). CEMSA also designs and builds static or dynamic positioning fixtures operated by electric robot-controlled axes in strict accordance with customer specifications. Linear welding solutions provided by CEMSA, comply with all international standards and requirements in the aerospace sector. The technology of using copper wire, necessary for welding pipes, elbows and fittings made of galvanized steel or aluminum-coated steel, has been used by CEMSA for more than 40 years.

Projection welding is a modification of spot welding. In this process, the weld is positioned at raised sections or protrusions, called humps on one or both of the parts to be joined. When the parts are pressed together, heat is concentrated in the area of the protrusions by the application of current, causing them to soften/melt, forming a weld, or so-called weld, at this location. Projection welders are essentially presses that have flat electrodes instead of spot welding electrodes.

CEMSA spot welders are built with strong tubular frames, guaranteeing the best rigidity, which is one of the main requirements for obtaining the best quality in the welding process. CEMSA supplies welding machines equipped with AC power units, DC inverters, medium frequency in the range of 15kVA to 1000kVA. Available solutions include: standard column-type; gantry-type with multi-heads; CNC or rotary table welding cells; indexing multi-station welding cells operated by robots and/or automatic transfers. CEMSA develops customized solutions, taking into account special tooling and add-ons to guarantee the best flexibility with the highest productivity for a lean production system, including an Industry 4.0 system.

The main areas of application are in the automotive industry, for the production of axle shafts, engine valves of all types, up to those in the shipbuilding industry, as well as other special applications such as pipe end deformations and various types of lifting hooks.

Through detailed studies of production components and the preparation of appropriate schemes, CEMSA is able to provide the most suitable solutions with details of technical characteristics and achievable performance.

Whenever the task is to achieve a deformation close to the final required shape, and hot forging with a press is not necessary, this makes die resistance bulking an ideal solution. The process is possible on either or both ends of the tubes/bars, as well as in the middle and, if that will be the object of the task, also keeping the inside diameter constant along the hot forming process with an additional special tool.

This technology allows the end-user to perform machining only in the area where the deformation occurs, starting with the rod/tube of smaller thickness and diameter, saving a large amount of material.

The plate bending process is an operation that deforms material by giving it a preset curvature using rolling rollers. It is carried out thanks to a plate bending machine. A sheet of metal during rolling, is inserted between the rollers, where, as a result of their appropriate positioning, pressure and rotation, it is displaced and curved. Bending parameters are obtained by changing the position of the rollers. Control can be done manually from the operator’s panel or by means of numerical control. Coiling machines produce cylindrical, conical or polycentric tubes of different thicknesses. To achieve a good end result, it is therefore extremely important to choose the right machine.

Knuckle joint presses are machines with a rigid structure that ensure the generation of high pressure forces on the slide. In these presses, the drive of the slide is not directly from the connecting rod, but through the knee system (knee joint). The energy stored by the machine mechanism is higher than that of standard eccentric presses. As a result, knuckle joint presses are characterized by very high pressures near the lower reverse position of the slide, high accuracy, low dead weight and compact design and small external dimensions. Lower strokes and working motion speeds increase die life, while machine performance is guaranteed by the very fast approach and return phases of the slider. Due to their features, these presses are mainly used for operations such as punching, marking, swelling, kneading, straightening, extruding, etc.

Rotary or standard bench presses for manual or automatic trimming of forged parts with capacities from 100 kN to 600 kN.
The E / * series is designed to work with a vision system and an anthropomorphic robot, thus creating a fully automated trimming cell.

The TDS series are screw presses in which, unlike friction presses, the screw is driven by an electric motor directly mounted on a flywheel in the screw axis. With this solution, the electric screw press allows better control of the production process. It is possible to check the speed of descent and ascent at any time to get direct feedback on the production of the machine and calculate the necessary tonnage for hot forging of the parts to be produced. The use of direct electric drive eliminates losses in the following gears: belt, friction, gears, which significantly increases the efficiency of the entire machine. It also allows precise control of the movement of the slider and accurate energy metering. The absence of a friction belt simplifies operation and integration with the anthropomorphic robot is even easier.

Screw presses are machines designed for forging, calibrating and straightening. Friction screw presses are forming machines in which the motion in the screw mechanism is caused by a friction gear: spur, disc, cone, roller or other.
This machine is equipped with a flywheel that turns the screws clockwise or counterclockwise to allow the slide to lower or raise. In this case, the transmission of motion from the electric motor to the flywheel is through friction created on a leather belt. Friction screw presses do not allow direct control of the motor and flywheel, but they have the significant advantage of saving energy. The average energy consumption for this type of press is about 40kWh.

Mecolpress boasts a wide range of hydraulic presses in various tonnages, ideal for realizing hot forged parts with complex geometries. The forging force of these machines is higher than that of traditional mechanical presses. Each stroke of the slide and punches is controlled independently, with adjustable stroke, start time, speed and return. This makes it possible to hot forge complex workpieces without any stroke as well.

In addition, our hydraulic presses are equipped with the patented Mecolpress “Calipso” software, which allows monitoring the entire production cycle of the hydraulic press according to many parameters.

The hallmark of any hot forging press is programming flexibility. Since the slide and punches are independently controlled by the hydraulic cylinders, this allows some adjustments to be made during the working cycle to correct some possible defects by acting on the movement of a single workpiece via the software.